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Erosion is the critical problem in oil and gas industry which can cause fatality while facilities failure <br /> <br /> happening. Frequently, production fluid rate is drastically reduced for temporary handling of sand problem <br /> <br /> causing lost revenue to the company...
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Main Author: | |
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Format: | Final Project |
Language: | Indonesia |
Online Access: | https://digilib.itb.ac.id/gdl/view/26461 |
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Institution: | Institut Teknologi Bandung |
Language: | Indonesia |
Summary: | Erosion is the critical problem in oil and gas industry which can cause fatality while facilities failure <br />
<br />
happening. Frequently, production fluid rate is drastically reduced for temporary handling of sand problem <br />
<br />
causing lost revenue to the company. Thus, accurate prediction in erosion phenomen will lower detrimental <br />
<br />
effect to the facilities integrity and optimize production rate of oil and gas. <br />
<br />
This research presents a method to predict erosion in gas flowline induced by sand production from welbore <br />
<br />
utilizing ANSYS Fluent CFD. Literature study was conducted to choose appropriate fluid and particle flow <br />
<br />
model in pipe to describe sand erosion phenomena. Volume of Fluid and RNG k- ε is selected as multiphase and <br />
<br />
turbulence model. Then, velocity coupling uses coupled with volume fractions for correcting couples velocity, <br />
<br />
shared pressure, and volume fraction simultaneously. Mach number calculation indicae that the CFD <br />
<br />
simulation could be run in incompressible model. Beggs and brill correlation commonly used in oil and gas <br />
<br />
industry is applied to match flow pattern resulted by CFD simulation. <br />
<br />
Erosion phenomena simulation result in several geometries of bending pipe and straight pipe with sensitivity of <br />
<br />
gravity direction shows that gravity direction has enough influence particularly in multiphase flow due to the <br />
<br />
existence of brine gives drag force to the particle impact which will reduce the erosion. Parameters affecting <br />
<br />
fluid velocity such as pipe diameter and gas rate determine the erosion severity. The bigger the particle size up <br />
<br />
to 250 micron, the more severe the erosion. However, if the particle is larger than 250 micron, the amount of <br />
<br />
particle will be decreased in the same particle rate and density. Comparison erosion in bending pipe nearly <br />
<br />
twenty times straight pipe. The optimum and safe gas rate obtained from CFD simulation is approximately 55 <br />
<br />
MMSCFD. |
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