STUDY OF THE EFFECT OF SECOND STAGE AUSTENITIZATION TEMPERATURE ON DOUBLE QUENCHING TEMPERING AND DEEP CRYOGENIC TREATMENT ON MICROSTRUCTURE AND MECHANICAL PROPERTIES OF AISI 4340 STEEL
AISI 4340 steel is classified as medium carbon steel which widely used in many industries such as aircraft, automotive, and manufacturing industry. Conventional Heat Treatment (CHT) is used to increase the hardness of the steel in general. However, the hardness obtained by this method has not rea...
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id-itb.:387352019-06-17T10:40:03ZSTUDY OF THE EFFECT OF SECOND STAGE AUSTENITIZATION TEMPERATURE ON DOUBLE QUENCHING TEMPERING AND DEEP CRYOGENIC TREATMENT ON MICROSTRUCTURE AND MECHANICAL PROPERTIES OF AISI 4340 STEEL Athifah Riezkie Aldhiada, Ainu Indonesia Final Project AISI 4340 steel, double quenching tempering, deep cryogenic treatment, hardness, toughness. INSTITUT TEKNOLOGI BANDUNG https://digilib.itb.ac.id/gdl/view/38735 AISI 4340 steel is classified as medium carbon steel which widely used in many industries such as aircraft, automotive, and manufacturing industry. Conventional Heat Treatment (CHT) is used to increase the hardness of the steel in general. However, the hardness obtained by this method has not reached its optimum value, so an additional method is required. Deep Cryogenic Treatment (DCT) is known as an additional method that can increase the hardness. However, DCT method can transform all retained austenite into martensitic structure and it will decrease the toughness of the steel. The improvement of toughness can be achieved by applying Double Quenching Tempering (DQT) method to obtain austenite grain refinement. In this study, the effect of CHT, DQT, and DQT-DCT method on mechanical properties of AISI 4340 steel will be learned. CHT method is performed by heating the steel at 1000°C for 60 minutes, followed by oil quenching, then tempered at 300°C for 60 minutes. DQT and DQT-DCT method are performed by heating the steel twice with 60 minutes each. The first heating stage was carried out at 1000°C and the second heating stage was done at 950°C, 900°C, and 850°C, then followed by tempering process at 300°C for 60 minutes. For DQT-DCT method, the process was followed by immersing the steel in a liquid nitrogen for 48 hours. The final tempering process was carried out at 300°C for 60 minutes. A series of experiments were conducted to determine the effect of different heat treatment on mechanical properties, microstructure, and fractures of AISI 4340 steel. The tests consisted of impact test, hardness test, metallographic observation using OM with nital and picric acid etchant, XRD, and SEM. The results of the experiment show that the decrease of second stage austenitization temperature leads to refinement of the austenite grain. The smallest grain is 11,00 ?m obtained at second stage austenitization temperature of 850°C. The decrease of second stage austenitization can increase the toughness of the steel. Toughness value reaches its highest value at 35,272 J and was achieved by DQT method at second stage austenitization temperature of 850°C. Combination of DQT and DCT method generally can increase the toughness of the steel than CHT method. The increase of hardness can be attributed to the higher second stage austenitization temperature. Hardness value reaches its peak at 541,5 HV and was obtained using DQT-DCT method at second stage austenitization temperature of 950°C. DQT and DQT-DCT method can increase the hardness up tp 27,56% and 33,27% than CHT method. All three methods produce transgranular fracture with quasi-cleavage brittle pattern. text |
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AISI 4340 steel is classified as medium carbon steel which widely used in many
industries such as aircraft, automotive, and manufacturing industry. Conventional
Heat Treatment (CHT) is used to increase the hardness of the steel in general.
However, the hardness obtained by this method has not reached its optimum value,
so an additional method is required. Deep Cryogenic Treatment (DCT) is known
as an additional method that can increase the hardness. However, DCT method
can transform all retained austenite into martensitic structure and it will decrease
the toughness of the steel. The improvement of toughness can be achieved by
applying Double Quenching Tempering (DQT) method to obtain austenite grain
refinement. In this study, the effect of CHT, DQT, and DQT-DCT method on
mechanical properties of AISI 4340 steel will be learned.
CHT method is performed by heating the steel at 1000°C for 60 minutes, followed
by oil quenching, then tempered at 300°C for 60 minutes. DQT and DQT-DCT
method are performed by heating the steel twice with 60 minutes each. The first
heating stage was carried out at 1000°C and the second heating stage was done at
950°C, 900°C, and 850°C, then followed by tempering process at 300°C for 60
minutes. For DQT-DCT method, the process was followed by immersing the steel
in a liquid nitrogen for 48 hours. The final tempering process was carried out at
300°C for 60 minutes. A series of experiments were conducted to determine the
effect of different heat treatment on mechanical properties, microstructure, and
fractures of AISI 4340 steel. The tests consisted of impact test, hardness test,
metallographic observation using OM with nital and picric acid etchant, XRD,
and SEM.
The results of the experiment show that the decrease of second stage
austenitization temperature leads to refinement of the austenite grain. The smallest
grain is 11,00 ?m obtained at second stage austenitization temperature of 850°C.
The decrease of second stage austenitization can increase the toughness of the
steel. Toughness value reaches its highest value at 35,272 J and was achieved by
DQT method at second stage austenitization temperature of 850°C. Combination
of DQT and DCT method generally can increase the toughness of the steel than
CHT method. The increase of hardness can be attributed to the higher second
stage austenitization temperature. Hardness value reaches its peak at 541,5 HV
and was obtained using DQT-DCT method at second stage austenitization
temperature of 950°C. DQT and DQT-DCT method can increase the hardness up
tp 27,56% and 33,27% than CHT method. All three methods produce
transgranular fracture with quasi-cleavage brittle pattern. |
format |
Final Project |
author |
Athifah Riezkie Aldhiada, Ainu |
spellingShingle |
Athifah Riezkie Aldhiada, Ainu STUDY OF THE EFFECT OF SECOND STAGE AUSTENITIZATION TEMPERATURE ON DOUBLE QUENCHING TEMPERING AND DEEP CRYOGENIC TREATMENT ON MICROSTRUCTURE AND MECHANICAL PROPERTIES OF AISI 4340 STEEL |
author_facet |
Athifah Riezkie Aldhiada, Ainu |
author_sort |
Athifah Riezkie Aldhiada, Ainu |
title |
STUDY OF THE EFFECT OF SECOND STAGE AUSTENITIZATION TEMPERATURE ON DOUBLE QUENCHING TEMPERING AND DEEP CRYOGENIC TREATMENT ON MICROSTRUCTURE AND MECHANICAL PROPERTIES OF AISI 4340 STEEL |
title_short |
STUDY OF THE EFFECT OF SECOND STAGE AUSTENITIZATION TEMPERATURE ON DOUBLE QUENCHING TEMPERING AND DEEP CRYOGENIC TREATMENT ON MICROSTRUCTURE AND MECHANICAL PROPERTIES OF AISI 4340 STEEL |
title_full |
STUDY OF THE EFFECT OF SECOND STAGE AUSTENITIZATION TEMPERATURE ON DOUBLE QUENCHING TEMPERING AND DEEP CRYOGENIC TREATMENT ON MICROSTRUCTURE AND MECHANICAL PROPERTIES OF AISI 4340 STEEL |
title_fullStr |
STUDY OF THE EFFECT OF SECOND STAGE AUSTENITIZATION TEMPERATURE ON DOUBLE QUENCHING TEMPERING AND DEEP CRYOGENIC TREATMENT ON MICROSTRUCTURE AND MECHANICAL PROPERTIES OF AISI 4340 STEEL |
title_full_unstemmed |
STUDY OF THE EFFECT OF SECOND STAGE AUSTENITIZATION TEMPERATURE ON DOUBLE QUENCHING TEMPERING AND DEEP CRYOGENIC TREATMENT ON MICROSTRUCTURE AND MECHANICAL PROPERTIES OF AISI 4340 STEEL |
title_sort |
study of the effect of second stage austenitization temperature on double quenching tempering and deep cryogenic treatment on microstructure and mechanical properties of aisi 4340 steel |
url |
https://digilib.itb.ac.id/gdl/view/38735 |
_version_ |
1821997586513395712 |