Thermal Characteristics Analysis of CNC Lathe Machine Spindel Okuma-Howa Act-3

This research was carried out as a part of reverse engineering of the CNC Okuma-Howa Act-3 lathe spindle that is a study of the thermal characteristics of the machine's spindle. Deformation due to thermal load occupies 40-70% of the total deformation that occurs in the spindle, therefore an...

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Bibliographic Details
Main Author: Riando, Diandra
Format: Final Project
Language:Indonesia
Online Access:https://digilib.itb.ac.id/gdl/view/43701
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Institution: Institut Teknologi Bandung
Language: Indonesia
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Summary:This research was carried out as a part of reverse engineering of the CNC Okuma-Howa Act-3 lathe spindle that is a study of the thermal characteristics of the machine's spindle. Deformation due to thermal load occupies 40-70% of the total deformation that occurs in the spindle, therefore an analysis at operating conditions is required. Analysis of the influence of uneven load distribution on the bearings is also carried out to get a clearer picture related to the real conditions of heat transfer on the spindle. After the thermal characteristic of the existing machine has been acquired, another step is analyzing the influence of design improvement on the thermal characteristic. Design improvements were focused on spindle rotating speed improvement and single-helix cooling system addition on bearing housing. Thermal deformation distribution is simulated using ANSYS through Steady-state thermal, Static Structural, and Fluent analytic features. The maximum temperature of 115 C is located on bearing and the maximum total deformation of 196 µm occurred on the chuck. On distributed bearing load condition, the y-axis deformation is dominant than another deformation. The maximum total deformation of 289 µm happened by maximum theoretic spindle rotating speed of 4300 RPM. The single-helix cooling system of water running at 0,079 Liter/s is capable of decreasing total deformation into 29,832 µm