TESTING OF THREE-PHASE ENERGY CONSUMPTION MONITORING MODULE TO SUPPORT THE IMPLEMENTATION OF INDUSTRY 4.0 CONCEPT

• Main Author: Prayuda Utama, Arief
• Format: Final Project
• Language: Indonesia
• Online Access: https://digilib.itb.ac.id/gdl/view/57120
• Institution: Institut Teknologi Bandung

The concept of industry 4.0 brings new technologies that can be implemented to increase production effectiveness and efficiency of manufacturing industry, one of them being digital twin. Digital twin creation of a physical asset such as conventional machine tool are based on sets of information that defines said physical asset, for example the electrical energy consumption of a conventional machine tool. A conventional machine tool aren’t equipped with electric power consumption monitoring capabilities, therefore an additional module that can monitor electrical energy consumption is needed for the machine. As with any equipment, testing is needed towards the module to ensure the module are functioning as intended. In this research, a set of tests has been done towards the module for three-phase electrical energy consumption monitoring. The tests serves to validate the product requirements and objectives and are separated into specific aspects, namely security, performance, functional, battery module, and TRL (Technology Readiness Level). The tests done regarding security aspects proves that the module’s fuses are burned when tested and all the specified edges on the casing passed sharp edge test that has been made. The module’s accuracy class are the same as the reference measuring instrument, based on accuracy test compared to reference measuring instrument. The module consumes 3,6Wh of energy on average, and the time needed for the module to load up data visualization is 0,85 seconds. The module’s LCD and button are working as intended, and the data visualization system can be considered satisfactory based on existing criteria. The battery can provide up to 3 hours and 53 minutes of power to the module, but doesn’t have satisfactory power switching capability. The module are classified as TRL 5 in terms of software and TRL 4 in terms of hard engineering.