PENGARUH SANDBLASTING DAN ELECTROPOLISHING TERHADAP KEKASARAN PERMUKAAN, STRUKTUR MIKRO, DAN KEKERASAN SEKRUP IMPLAN BAJA TAHAN KARAT AISI 316L

Sandblasting is a method for improving the surface hardness and improving surface roughness of a material while the electropolishing process is an electrochemical erosion method of the surface. Mechanical properties of 316L stainless steel implants screw which is still vulnerable to cracks on the su...

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Main Authors: , MUH. IQBAL M, , Muslim Mahardika, S.T., M.Eng., Ph.D
Format: Theses and Dissertations NonPeerReviewed
Published: [Yogyakarta] : Universitas Gadjah Mada 2012
Subjects:
ETD
Online Access:https://repository.ugm.ac.id/100947/
http://etd.ugm.ac.id/index.php?mod=penelitian_detail&sub=PenelitianDetail&act=view&typ=html&buku_id=57414
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spelling id-ugm-repo.1009472016-03-04T08:47:38Z https://repository.ugm.ac.id/100947/ PENGARUH SANDBLASTING DAN ELECTROPOLISHING TERHADAP KEKASARAN PERMUKAAN, STRUKTUR MIKRO, DAN KEKERASAN SEKRUP IMPLAN BAJA TAHAN KARAT AISI 316L , MUH. IQBAL M , Muslim Mahardika, S.T., M.Eng., Ph.D ETD Sandblasting is a method for improving the surface hardness and improving surface roughness of a material while the electropolishing process is an electrochemical erosion method of the surface. Mechanical properties of 316L stainless steel implants screw which is still vulnerable to cracks on the surface can be improved by applying the combination of both sandblasting and electropolishing methods.The purpose of this study is to see the effect of hardness, microstructure, and surface roughness of the 316L stainless steel implant screw. Roughness and hardness testing of the screw implant was carried out by applying the sandblasting method, electropolishing method, and a combination of both methods.Sandblasting process was carried out by turning the screws implant inside the sandblasting box and blasting using silica sand. The size of the silica sand used was between 725 to 1.475 μm and the nozzle distance toward the screw was 88 mm with the blasting pressure was 5-7 kg/cm2.Electropolishing equipment was using a DC current.There were several variations of the time, voltage, and electrode spacing in that electropolishing process.Electrolyte solutions which were used consist of sulfuric acid (H2SO4) and phosphoric acid (H3PO4) with a ratio of 1:1. The result shows that the sandblasting process can increase the hardness up to 25% and roughness up to 54%. Electropolishing result can reduce the surface roughness. Roughness screw after machining Ra 0.679 μm is down to Ra 0.095 μm. The combination process which is carried out to a screw implants are still experiencing an increase in hardness up to 20% and a decrease in roughness due to electropolishing process. [Yogyakarta] : Universitas Gadjah Mada 2012 Thesis NonPeerReviewed , MUH. IQBAL M and , Muslim Mahardika, S.T., M.Eng., Ph.D (2012) PENGARUH SANDBLASTING DAN ELECTROPOLISHING TERHADAP KEKASARAN PERMUKAAN, STRUKTUR MIKRO, DAN KEKERASAN SEKRUP IMPLAN BAJA TAHAN KARAT AISI 316L. UNSPECIFIED thesis, UNSPECIFIED. http://etd.ugm.ac.id/index.php?mod=penelitian_detail&sub=PenelitianDetail&act=view&typ=html&buku_id=57414
institution Universitas Gadjah Mada
building UGM Library
country Indonesia
collection Repository Civitas UGM
topic ETD
spellingShingle ETD
, MUH. IQBAL M
, Muslim Mahardika, S.T., M.Eng., Ph.D
PENGARUH SANDBLASTING DAN ELECTROPOLISHING TERHADAP KEKASARAN PERMUKAAN, STRUKTUR MIKRO, DAN KEKERASAN SEKRUP IMPLAN BAJA TAHAN KARAT AISI 316L
description Sandblasting is a method for improving the surface hardness and improving surface roughness of a material while the electropolishing process is an electrochemical erosion method of the surface. Mechanical properties of 316L stainless steel implants screw which is still vulnerable to cracks on the surface can be improved by applying the combination of both sandblasting and electropolishing methods.The purpose of this study is to see the effect of hardness, microstructure, and surface roughness of the 316L stainless steel implant screw. Roughness and hardness testing of the screw implant was carried out by applying the sandblasting method, electropolishing method, and a combination of both methods.Sandblasting process was carried out by turning the screws implant inside the sandblasting box and blasting using silica sand. The size of the silica sand used was between 725 to 1.475 μm and the nozzle distance toward the screw was 88 mm with the blasting pressure was 5-7 kg/cm2.Electropolishing equipment was using a DC current.There were several variations of the time, voltage, and electrode spacing in that electropolishing process.Electrolyte solutions which were used consist of sulfuric acid (H2SO4) and phosphoric acid (H3PO4) with a ratio of 1:1. The result shows that the sandblasting process can increase the hardness up to 25% and roughness up to 54%. Electropolishing result can reduce the surface roughness. Roughness screw after machining Ra 0.679 μm is down to Ra 0.095 μm. The combination process which is carried out to a screw implants are still experiencing an increase in hardness up to 20% and a decrease in roughness due to electropolishing process.
format Theses and Dissertations
NonPeerReviewed
author , MUH. IQBAL M
, Muslim Mahardika, S.T., M.Eng., Ph.D
author_facet , MUH. IQBAL M
, Muslim Mahardika, S.T., M.Eng., Ph.D
author_sort , MUH. IQBAL M
title PENGARUH SANDBLASTING DAN ELECTROPOLISHING TERHADAP KEKASARAN PERMUKAAN, STRUKTUR MIKRO, DAN KEKERASAN SEKRUP IMPLAN BAJA TAHAN KARAT AISI 316L
title_short PENGARUH SANDBLASTING DAN ELECTROPOLISHING TERHADAP KEKASARAN PERMUKAAN, STRUKTUR MIKRO, DAN KEKERASAN SEKRUP IMPLAN BAJA TAHAN KARAT AISI 316L
title_full PENGARUH SANDBLASTING DAN ELECTROPOLISHING TERHADAP KEKASARAN PERMUKAAN, STRUKTUR MIKRO, DAN KEKERASAN SEKRUP IMPLAN BAJA TAHAN KARAT AISI 316L
title_fullStr PENGARUH SANDBLASTING DAN ELECTROPOLISHING TERHADAP KEKASARAN PERMUKAAN, STRUKTUR MIKRO, DAN KEKERASAN SEKRUP IMPLAN BAJA TAHAN KARAT AISI 316L
title_full_unstemmed PENGARUH SANDBLASTING DAN ELECTROPOLISHING TERHADAP KEKASARAN PERMUKAAN, STRUKTUR MIKRO, DAN KEKERASAN SEKRUP IMPLAN BAJA TAHAN KARAT AISI 316L
title_sort pengaruh sandblasting dan electropolishing terhadap kekasaran permukaan, struktur mikro, dan kekerasan sekrup implan baja tahan karat aisi 316l
publisher [Yogyakarta] : Universitas Gadjah Mada
publishDate 2012
url https://repository.ugm.ac.id/100947/
http://etd.ugm.ac.id/index.php?mod=penelitian_detail&sub=PenelitianDetail&act=view&typ=html&buku_id=57414
_version_ 1681230830992621568