TUGAS PRARANCANGAN PABRIK KIMIA PABRIK BENZALDEHYDE DARI KULIT KAYU MANIS Kapasitas 600 Ton/Tahun
Benzaldehyde is produced from a reaction in Continuous Stirred Tank Reactor with 2 HPb-CD and NaOH solution as catalyst. This plant is designed to operate on 600 tons/year capacity, with cinnamon bark requirement as much as 4.935,00 kg/hour. Utility needs include 22.571,63 kg/hour of water, 2,2 MVA...
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| Main Authors: | , |
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| Format: | Theses and Dissertations NonPeerReviewed |
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[Yogyakarta] : Universitas Gadjah Mada
2014
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| Online Access: | https://repository.ugm.ac.id/133287/ http://etd.ugm.ac.id/index.php?mod=penelitian_detail&sub=PenelitianDetail&act=view&typ=html&buku_id=73865 |
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| Institution: | Universitas Gadjah Mada |
| Summary: | Benzaldehyde is produced from a reaction in Continuous Stirred Tank Reactor with 2 HPb-CD and NaOH solution as catalyst. This plant is designed to operate on 600 tons/year capacity, with cinnamon bark requirement as much as 4.935,00 kg/hour. Utility needs include 22.571,63 kg/hour of water, 2,2 MVA of electricity, 560,69 kg/hour of fuel oil, and 150 m3/hour of compressed air.
This plant is planned to be established in 2017 in Jambi. Land area used is as much as 4 Hectares, including residential area and plant expansion area. This plant works continuously for 24 hours per day, 330 day per years with 150 employeers.
Fixed Capital Investment (FCI) requirement is as much as US$ 38.193.556 + Rp 420.129.117.405, while working Capital Investment (WCI) requirement is as much as Rp 217.882.250.146,00. Profit before taxes reaches Rp 241.561.785.599,00/year, and after taxes Rp 181.171.339.199,00/year. ROI (Return of Investment) before taxes is 37,86% and after taxes is 28,40%. POT (Pay Out Time) before taxes is 1,48 years and after taxes is 1,88 years. BEP (Break Even Point) is 27,54% of the plant maximum production capacity, while SDP (Shut Down Point) is 12,42% of the plant maximum production capacity. DCFRR value is 39,22% per year.
Considering the raw material characteristic, operating conditions, market analysis, and similar plants that has already established, this plant is classified as low-risk plant. Restrictions that applies are 24% of minimum ROI before taxes, 3 years of maximum POT before taxes, 40%-60% of BEP, and 1,5% per month of minimum DCFRR. It can be concluded that the plant �Benzaldehyde from Cinnamon Bark� is interesting to be studied further. |
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