Tool wear and surface evaluation in drilling fly ash geopolymer using HSS, HSS-Co, and HSS-TiN cutting tools
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2021
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my.unimap-729822021-12-23T03:57:54Z Tool wear and surface evaluation in drilling fly ash geopolymer using HSS, HSS-Co, and HSS-TiN cutting tools Mohd Fathullah, Ghazali Mohd Fathullah, Ghazali Mohd Mustafa Al Bakri, Abdullah Shayfull Zamree, Abd Rahim Gondro, Joanna Pietrusiewicz, Paweł Garus, Sebastian Stachowiak, Tomasz Victor Sandu, Andrei Muhammad Faheem, Mohd Tahir Erdi Korkmaz, Mehmet Mohamed Syazwan, Osman fathullah@unimap.edu.my mustafa_albakri@unimap.edu.my Faculty of Mechanical Engineering Technology, Universiti Malaysia Perlis (UniMAP) Centre of Excellence Geopolymer and Green Technology (CEGeoGTech), Universiti Malaysia Perlis (UniMAP) Faculty of Chemical Engineering Technology, Universiti Malaysia Perlis (UniMAP) Department of Physics, Częstochowa University of Technology Faculty of Mechanical Engineering and Computer Science, Częstochowa University of Technology Faculty of Material Science and Engineering, Gheorghe Asachi Technical University of Iasi National Institute for Research and Development for Environmental Protection INCDPM Faculty of Engineering, Karabuk University Faculty of Chemical Engineering, Universiti Teknologi MARA Geopolymer drilling Geopolymer machining Green materials Link to publisher's homepage at https://www.mdpi.com/ This paper reports on the potential use of geopolymer in the drilling process, with respect to tool wear and surface roughness. The objectives of this research are to analyze the tool life of three different economy-grade drill bit uncoated; high-speed steel (HSS), HSS coated with TiN (HSS-TiN), and HSS-cobalt (HSS-Co) in the drilling of geopolymer and to investigate the effect of spindle speed towards the tool life and surface roughness. It was found that, based on the range of parameters set in this experiment, the spindle speed is directly proportional to the tool wear and inversely proportional to surface roughness. It was also observed that HSS-Co produced the lowest value of surface roughness compared to HSS-TiN and uncoated HSS and therefore is the most favorable tool to be used for drilling the material. For HSS, HSS coated with TiN, and HSS-Co, only the drilling with the spindle speed of 100 rpm was able to drill 15 holes without surpassing the maximum tool wear of 0.10 mm. HSS-Co exhibits the greatest tool life by showing the lowest value of flank wear and produce a better surface finish to the sample by a low value of surface roughness value (Ra). This finding explains that geopolymer is possible to be drilled, and therefore, ranges of cutting tools and parameters suggested can be a guideline for researchers and manufacturers to drill geopolymer for further applications. 2021-12 2021-12-23T03:57:54Z 2021-12-23T03:57:54Z 2021-03-26 Article Materials, vol. 14(7), 2021, pages 1628 1996-1944 http://dspace.unimap.edu.my:80/xmlui/handle/123456789/72982 https://www.mdpi.com/1996-1944/14/7/1628 https://doi.org/10.3390/ma14071628 en MDPI AG |
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Geopolymer drilling Geopolymer machining Green materials |
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Geopolymer drilling Geopolymer machining Green materials Mohd Fathullah, Ghazali Mohd Fathullah, Ghazali Mohd Mustafa Al Bakri, Abdullah Shayfull Zamree, Abd Rahim Gondro, Joanna Pietrusiewicz, Paweł Garus, Sebastian Stachowiak, Tomasz Victor Sandu, Andrei Muhammad Faheem, Mohd Tahir Erdi Korkmaz, Mehmet Mohamed Syazwan, Osman Tool wear and surface evaluation in drilling fly ash geopolymer using HSS, HSS-Co, and HSS-TiN cutting tools |
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Link to publisher's homepage at https://www.mdpi.com/ |
| author2 |
fathullah@unimap.edu.my |
| author_facet |
fathullah@unimap.edu.my Mohd Fathullah, Ghazali Mohd Fathullah, Ghazali Mohd Mustafa Al Bakri, Abdullah Shayfull Zamree, Abd Rahim Gondro, Joanna Pietrusiewicz, Paweł Garus, Sebastian Stachowiak, Tomasz Victor Sandu, Andrei Muhammad Faheem, Mohd Tahir Erdi Korkmaz, Mehmet Mohamed Syazwan, Osman |
| format |
Article |
| author |
Mohd Fathullah, Ghazali Mohd Fathullah, Ghazali Mohd Mustafa Al Bakri, Abdullah Shayfull Zamree, Abd Rahim Gondro, Joanna Pietrusiewicz, Paweł Garus, Sebastian Stachowiak, Tomasz Victor Sandu, Andrei Muhammad Faheem, Mohd Tahir Erdi Korkmaz, Mehmet Mohamed Syazwan, Osman |
| author_sort |
Mohd Fathullah, Ghazali |
| title |
Tool wear and surface evaluation in drilling fly ash geopolymer using HSS, HSS-Co, and HSS-TiN cutting tools |
| title_short |
Tool wear and surface evaluation in drilling fly ash geopolymer using HSS, HSS-Co, and HSS-TiN cutting tools |
| title_full |
Tool wear and surface evaluation in drilling fly ash geopolymer using HSS, HSS-Co, and HSS-TiN cutting tools |
| title_fullStr |
Tool wear and surface evaluation in drilling fly ash geopolymer using HSS, HSS-Co, and HSS-TiN cutting tools |
| title_full_unstemmed |
Tool wear and surface evaluation in drilling fly ash geopolymer using HSS, HSS-Co, and HSS-TiN cutting tools |
| title_sort |
tool wear and surface evaluation in drilling fly ash geopolymer using hss, hss-co, and hss-tin cutting tools |
| publisher |
MDPI AG |
| publishDate |
2021 |
| url |
http://dspace.unimap.edu.my:80/xmlui/handle/123456789/72982 |
| _version_ |
1724609981916905472 |