The influence of filler metal on porosity formation of AA6061 aluminium alloy joints

Organized by School of Materials Engineering & Sustainable Engineering Research Cluster, 1st - 2nd December 2009 at Putra Brasmana Hotel, Kuala Perlis, Perlis.

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Main Authors: M.F.A, Ibrahim, A.A.A., Aziz, Azman, Jalar, J., Syariff, M.N., Rashdi
Format: Working Paper
Language:English
Published: Universiti Malaysia Perlis 2010
Subjects:
Online Access:http://dspace.unimap.edu.my/xmlui/handle/123456789/7471
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Institution: Universiti Malaysia Perlis
Language: English
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spelling my.unimap-74712010-01-12T01:13:33Z The influence of filler metal on porosity formation of AA6061 aluminium alloy joints M.F.A, Ibrahim A.A.A., Aziz Azman, Jalar J., Syariff M.N., Rashdi Aluminium alloy AA6061 Hardness Porosity Filler metal Gas metal arc welding Alloys Aluminium Materials engineering Organized by School of Materials Engineering & Sustainable Engineering Research Cluster, 1st - 2nd December 2009 at Putra Brasmana Hotel, Kuala Perlis, Perlis. Porosity is very important parameter to evaluate the quality of butt-joint since it is recognized to be one of the major concerns during welding of aluminium alloys. The filler metal used during welding process is believed to play a role on porosity formation in aluminum alloy welds. The present investigation is aimed to study the effect of different filler (ER4043 Al-5%Mg and ER5356 Al-5%Si) on porosity formation of AA6061 aluminium alloy joints by using Gas Metal Arc Welding (GMAW). Butt-joint welds were made on 6 mm thick plates using 21 – 22 V arc voltage. The mechanical properties of aluminium alloy weld were characterized using tensile test and bending test. The porosity formation in weld zone was extensively studied, with the use of different experimental method (X-Ray radiography + image analysis, tomography), in order to obtain images of porosity. The highest porosity content was found densely using ER5356 filler weld with the percentage area value of 7.3 %, while ER4043 filler gave the percentage area value of 6.5%. The highly dense of porosity in ER5356 filler weld metal produced lower mechanical properties compared to ER4043 filler weld metal which contain less porosity. It is believed that Si and Mg contains of which are major elements in both fillers play important role in formation of porosity. 2010-01-11T04:43:17Z 2010-01-11T04:43:17Z 2009-12-01 Working Paper p.1-5 http://hdl.handle.net/123456789/7471 en Proceedings of the Malaysian Metallurgical Conference '09 (MMC'09) Universiti Malaysia Perlis
institution Universiti Malaysia Perlis
building UniMAP Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Malaysia Perlis
content_source UniMAP Library Digital Repository
url_provider http://dspace.unimap.edu.my/
language English
topic Aluminium alloy AA6061
Hardness
Porosity
Filler metal
Gas metal arc welding
Alloys
Aluminium
Materials engineering
spellingShingle Aluminium alloy AA6061
Hardness
Porosity
Filler metal
Gas metal arc welding
Alloys
Aluminium
Materials engineering
M.F.A, Ibrahim
A.A.A., Aziz
Azman, Jalar
J., Syariff
M.N., Rashdi
The influence of filler metal on porosity formation of AA6061 aluminium alloy joints
description Organized by School of Materials Engineering & Sustainable Engineering Research Cluster, 1st - 2nd December 2009 at Putra Brasmana Hotel, Kuala Perlis, Perlis.
format Working Paper
author M.F.A, Ibrahim
A.A.A., Aziz
Azman, Jalar
J., Syariff
M.N., Rashdi
author_facet M.F.A, Ibrahim
A.A.A., Aziz
Azman, Jalar
J., Syariff
M.N., Rashdi
author_sort M.F.A, Ibrahim
title The influence of filler metal on porosity formation of AA6061 aluminium alloy joints
title_short The influence of filler metal on porosity formation of AA6061 aluminium alloy joints
title_full The influence of filler metal on porosity formation of AA6061 aluminium alloy joints
title_fullStr The influence of filler metal on porosity formation of AA6061 aluminium alloy joints
title_full_unstemmed The influence of filler metal on porosity formation of AA6061 aluminium alloy joints
title_sort influence of filler metal on porosity formation of aa6061 aluminium alloy joints
publisher Universiti Malaysia Perlis
publishDate 2010
url http://dspace.unimap.edu.my/xmlui/handle/123456789/7471
_version_ 1643788832820166656