An Analytical Interval Fuzzy Inference System for Risk Evaluation and Prioritization in Failure Mode and Effect Analysis

• Main Author: Tay, Kai Meng
• Format: E-Article
• Published: IEEE 2015
• Subjects: Q Science (General); TA Engineering (General). Civil engineering (General)
• Online Access: http://ir.unimas.my/id/eprint/10455/; http://ieeexplore.ieee.org/xpl/articleDetails.jsp?reload=true&tp=&arnumber=7287737
• Institution: Universiti Malaysia Sarawak

The fuzzy inference system (FIS) is useful for developing an improved Risk Priority Number (RPN) model for risk evaluation in failure mode and effect analysis (FMEA). A general FIS_RPN model considers three risk factors, i.e., severity, occurrence, and detection, as the inputs and produces an FIS_RPN score as the output. At present, there are two issues pertaining to practical implementation of classical FIS_RPN models as follows: 1) the fulfillment of the monotonicity property between the FIS_RPN score (output) and the risk factors (inputs); and 2) difficulty in obtaining a complete and monotone fuzzy rule base. The aim of this paper is to propose a new analytical interval FIS_RPN model to solve the aforementioned issues. Specifically, the incomplete and potentially nonmonotone fuzzy rules provided by FMEA users are transformed into a set of interval-valued fuzzy rules in order to produce an interval FIS_RPN model. The interval FIS_RPN model aggregates a set of risk ratings and produces a risk interval, which is useful for risk evaluation and prioritization. Properties of the proposed interval FIS_RPN model are analyzed mathematically. An FMEA procedure that incorporates the proposed interval FIS_RPN model is devised. A case study with real information from a semiconductor company is conducted to evaluate the usefulness of the proposed model. The experimental results indicate that the interval FIS_RPN model is able to appropriately rank the failure modes, even when the fuzzy rules provided by FMEA users are incomplete and nonmonotone.