Effect of Microwave Power and Clamping Pressure on the Microwave Welding of Polypropylene Using Silicon Carbide Nanowhiskers as Microwave Susceptor

Buckling; Elastic moduli; Joining; Nanowhiskers; Polypropylenes; Reinforcement; Stiffness matrix; Substrates; Tensile strength; Welding; Clamping pressure; Dielectrics property; Joining; Microwave power; Microwave welding; Microwave- irradiations; Nanofiller; Polypropylene nanocomposites; Rapid resp...

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Main Authors: Foong P.Y., Voon C.H., Lim B.Y., Teh P.L., Rojan M.A.B., Parmin N.A., Gopinath S.C.B., Arshad M.K.M., Low F.W., Mahalingam S., Manap A., Rahim R.A., Hashim U.
Other Authors: 57222635152
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Published: Springer Verlag 2023
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Institution: Universiti Tenaga Nasional
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spelling my.uniten.dspace-271172023-05-29T17:39:47Z Effect of Microwave Power and Clamping Pressure on the Microwave Welding of Polypropylene Using Silicon Carbide Nanowhiskers as Microwave Susceptor Foong P.Y. Voon C.H. Lim B.Y. Teh P.L. Rojan M.A.B. Parmin N.A. Gopinath S.C.B. Arshad M.K.M. Low F.W. Mahalingam S. Manap A. Rahim R.A. Hashim U. 57222635152 55334719400 57209532691 6701800182 57340518500 57195835481 7006558013 57211870224 56513524700 55434075500 57200642155 57885496100 22633937800 Buckling; Elastic moduli; Joining; Nanowhiskers; Polypropylenes; Reinforcement; Stiffness matrix; Substrates; Tensile strength; Welding; Clamping pressure; Dielectrics property; Joining; Microwave power; Microwave welding; Microwave- irradiations; Nanofiller; Polypropylene nanocomposites; Rapid response; Susceptors; Silicon carbide Due to their excellent dielectric properties and the rapid response to microwave irradiation, silicon carbide nanowhiskers (SiCNWs) were employed as microwave susceptor in this study to absorb microwave and locally melt the surrounding polypropylene (PP) substrates for the joining of PP substrates. Complete welded joint is formed after the melted PP was cooled and resolidified. Other than microwave susceptor, SiCNWs also acted as the nanofillers in strengthening the welded joint through the formation of SiCNWs reinforced PP nanocomposite at the interface of PP substrates. Besides, the effect of microwave power on the microwave welding of PP substrates using SiCNWs as susceptor was studied and reported. It was found that the tensile strength and modulus of elasticity of the welded joint improved as microwave power increased. However, it deteriorates the flexibility of the welded joint as high stiffness SiCNWs were incorporated deeper into the PP matrix which restricted the PP chain mobility. Aside from microwave power, clamping pressure is also critical in determining the mechanical properties of a welded joint. When compared to unclamped welded joint, the tensile strength, modulus of elasticity and flexibility of welded joint subjected to clamping pressure improved drastically. Moreover, the tensile strength of welded joint increased when the clamping pressure was increased from P1 to P3, but decreased when the clamping pressure was further increased to P4 due to the occurrence of flashing at welded joint. The formation mechanism of SiCNWs reinforced PP welded joint was also proposed in this study. Compared to conventional welding, this welding process is easy, straightforward and is able to produce welded joint with outstanding mechanical properties via precise controlling of the processing parameters. Thus, microwave welding is thought to offer an option for the joining of thermoplastics and other applications. � 2022, Chinese Chemical Society Institute of Chemistry, Chinese Academy of Sciences. Article in Press 2023-05-29T09:39:46Z 2023-05-29T09:39:46Z 2022 Article 10.1007/s10118-022-2811-4 2-s2.0-85137767353 https://www.scopus.com/inward/record.uri?eid=2-s2.0-85137767353&doi=10.1007%2fs10118-022-2811-4&partnerID=40&md5=c985f75cc0a82a61577727c12043eb3a https://irepository.uniten.edu.my/handle/123456789/27117 Springer Verlag Scopus
institution Universiti Tenaga Nasional
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country Malaysia
content_provider Universiti Tenaga Nasional
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description Buckling; Elastic moduli; Joining; Nanowhiskers; Polypropylenes; Reinforcement; Stiffness matrix; Substrates; Tensile strength; Welding; Clamping pressure; Dielectrics property; Joining; Microwave power; Microwave welding; Microwave- irradiations; Nanofiller; Polypropylene nanocomposites; Rapid response; Susceptors; Silicon carbide
author2 57222635152
author_facet 57222635152
Foong P.Y.
Voon C.H.
Lim B.Y.
Teh P.L.
Rojan M.A.B.
Parmin N.A.
Gopinath S.C.B.
Arshad M.K.M.
Low F.W.
Mahalingam S.
Manap A.
Rahim R.A.
Hashim U.
format Article
author Foong P.Y.
Voon C.H.
Lim B.Y.
Teh P.L.
Rojan M.A.B.
Parmin N.A.
Gopinath S.C.B.
Arshad M.K.M.
Low F.W.
Mahalingam S.
Manap A.
Rahim R.A.
Hashim U.
spellingShingle Foong P.Y.
Voon C.H.
Lim B.Y.
Teh P.L.
Rojan M.A.B.
Parmin N.A.
Gopinath S.C.B.
Arshad M.K.M.
Low F.W.
Mahalingam S.
Manap A.
Rahim R.A.
Hashim U.
Effect of Microwave Power and Clamping Pressure on the Microwave Welding of Polypropylene Using Silicon Carbide Nanowhiskers as Microwave Susceptor
author_sort Foong P.Y.
title Effect of Microwave Power and Clamping Pressure on the Microwave Welding of Polypropylene Using Silicon Carbide Nanowhiskers as Microwave Susceptor
title_short Effect of Microwave Power and Clamping Pressure on the Microwave Welding of Polypropylene Using Silicon Carbide Nanowhiskers as Microwave Susceptor
title_full Effect of Microwave Power and Clamping Pressure on the Microwave Welding of Polypropylene Using Silicon Carbide Nanowhiskers as Microwave Susceptor
title_fullStr Effect of Microwave Power and Clamping Pressure on the Microwave Welding of Polypropylene Using Silicon Carbide Nanowhiskers as Microwave Susceptor
title_full_unstemmed Effect of Microwave Power and Clamping Pressure on the Microwave Welding of Polypropylene Using Silicon Carbide Nanowhiskers as Microwave Susceptor
title_sort effect of microwave power and clamping pressure on the microwave welding of polypropylene using silicon carbide nanowhiskers as microwave susceptor
publisher Springer Verlag
publishDate 2023
_version_ 1806428080531570688