A systems study on the production department of Total Powerbox Solutions, Inc.

The System Study on the Production Department of Total Powebox Solutions Inc. is focused on the documentation and analysis of the manufacturing processes of industrial electrical products, such as control panels, switchgears, and motor control centers. The system includes from the issuance of the jo...

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Main Authors: Balagtas, Bryan, Vitanzos, Joel
Format: text
Language:English
Published: Animo Repository 2013
Online Access:https://animorepository.dlsu.edu.ph/etd_bachelors/10579
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Institution: De La Salle University
Language: English
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spelling oai:animorepository.dlsu.edu.ph:etd_bachelors-112242021-10-04T08:06:35Z A systems study on the production department of Total Powerbox Solutions, Inc. Balagtas, Bryan Vitanzos, Joel The System Study on the Production Department of Total Powebox Solutions Inc. is focused on the documentation and analysis of the manufacturing processes of industrial electrical products, such as control panels, switchgears, and motor control centers. The system includes from the issuance of the job orders to the production line up to the final quality inspection of the products for delivery. The general manufacturing process of the products are as follow: metal fabricating, which includes punching, bending, and welding, painting (powder coating) and dry-off, sub-assembly of wiring and electrical components, final assembly of the enclosure and the components, and final inspection of the products. The data used in the study is within the time period of one year, from January 2012 to December 2012. The study was conducted in Cavite Light Industrial Park (CLIP), Maguyam, Silang, Cavite. After careful assessment and evaluation of the present system, the prevalent problem of the system is the persistent occurrence of production delay of all electrical products from January 2012 to December 2012. The problem statement is as follows: The production system of Total Powerbox Solutions, Inc. exceeded its target delivery lead time by 7.91 days (14 days lead time), incurring a cost of delay of P378,345 for the year 2012. Using pareto analysis, the four (4) major contributors to the production delay are: (1) delayed processing of jobs, (2) delay of Jos in the Quality Control, (3) reworks, and (4) unutilized production capacity as caused by the poor scheduling of jibs and production errors committed. Proposed solutions were generated to address the need to reduce the number of days delayed of jobs, resulting to a decrease in the cost of delay and possibly a decrease in the number of jobs late. The selected solutions are (1) use of LEKIN scheduling software, (2) training on reading technical drawings, manuals, and instructions, (3) checklist of reminders or critical features of the products, (4) addition and redesign of sorting racks for painting, and (5) detachment rack enclosures. The computed NPV of the proposed solutions is P194,987.02. The computed IRR is 200%, which is far greater than the management. The initial investments of P27,914 can be recovered in the first half of the year (6 months). The proposed solutions can be implemented approximately within 8 weeks. 2013-01-01T08:00:00Z text https://animorepository.dlsu.edu.ph/etd_bachelors/10579 Bachelor's Theses English Animo Repository
institution De La Salle University
building De La Salle University Library
continent Asia
country Philippines
Philippines
content_provider De La Salle University Library
collection DLSU Institutional Repository
language English
description The System Study on the Production Department of Total Powebox Solutions Inc. is focused on the documentation and analysis of the manufacturing processes of industrial electrical products, such as control panels, switchgears, and motor control centers. The system includes from the issuance of the job orders to the production line up to the final quality inspection of the products for delivery. The general manufacturing process of the products are as follow: metal fabricating, which includes punching, bending, and welding, painting (powder coating) and dry-off, sub-assembly of wiring and electrical components, final assembly of the enclosure and the components, and final inspection of the products. The data used in the study is within the time period of one year, from January 2012 to December 2012. The study was conducted in Cavite Light Industrial Park (CLIP), Maguyam, Silang, Cavite. After careful assessment and evaluation of the present system, the prevalent problem of the system is the persistent occurrence of production delay of all electrical products from January 2012 to December 2012. The problem statement is as follows: The production system of Total Powerbox Solutions, Inc. exceeded its target delivery lead time by 7.91 days (14 days lead time), incurring a cost of delay of P378,345 for the year 2012. Using pareto analysis, the four (4) major contributors to the production delay are: (1) delayed processing of jobs, (2) delay of Jos in the Quality Control, (3) reworks, and (4) unutilized production capacity as caused by the poor scheduling of jibs and production errors committed. Proposed solutions were generated to address the need to reduce the number of days delayed of jobs, resulting to a decrease in the cost of delay and possibly a decrease in the number of jobs late. The selected solutions are (1) use of LEKIN scheduling software, (2) training on reading technical drawings, manuals, and instructions, (3) checklist of reminders or critical features of the products, (4) addition and redesign of sorting racks for painting, and (5) detachment rack enclosures. The computed NPV of the proposed solutions is P194,987.02. The computed IRR is 200%, which is far greater than the management. The initial investments of P27,914 can be recovered in the first half of the year (6 months). The proposed solutions can be implemented approximately within 8 weeks.
format text
author Balagtas, Bryan
Vitanzos, Joel
spellingShingle Balagtas, Bryan
Vitanzos, Joel
A systems study on the production department of Total Powerbox Solutions, Inc.
author_facet Balagtas, Bryan
Vitanzos, Joel
author_sort Balagtas, Bryan
title A systems study on the production department of Total Powerbox Solutions, Inc.
title_short A systems study on the production department of Total Powerbox Solutions, Inc.
title_full A systems study on the production department of Total Powerbox Solutions, Inc.
title_fullStr A systems study on the production department of Total Powerbox Solutions, Inc.
title_full_unstemmed A systems study on the production department of Total Powerbox Solutions, Inc.
title_sort systems study on the production department of total powerbox solutions, inc.
publisher Animo Repository
publishDate 2013
url https://animorepository.dlsu.edu.ph/etd_bachelors/10579
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