A multi-material part design framework in additive manufacturing

Additive manufacturing (AM) technologies provide more freedom to functional part design in various industries. One of the unique capabilities of AM is that multi-material parts can be produced with material compositional and geometric complexity. Multi-material parts have the advantage of achieving...

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Bibliographic Details
Main Authors: Yao, Xiling, Moon, Seung Ki, Bi, Guijun, Wei, Jun
Other Authors: School of Mechanical and Aerospace Engineering
Format: Article
Language:English
Published: 2019
Subjects:
Online Access:https://hdl.handle.net/10356/105740
http://hdl.handle.net/10220/48746
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Institution: Nanyang Technological University
Language: English
Description
Summary:Additive manufacturing (AM) technologies provide more freedom to functional part design in various industries. One of the unique capabilities of AM is that multi-material parts can be produced with material compositional and geometric complexity. Multi-material parts have the advantage of achieving multiple performance requirements. In the research, we propose a framework for designing multi-material parts using AM processes. The proposed framework is composed of four interacting modules, including design requirement identification, primary material selection, AM process selection, material composition, and part geometry determination. Rules and guidelines for AM are integrated into the proposed framework with AM processes’ capabilities and constraints compiled in databases. We also introduce databases to assist in decision-making and ensure manufacturability of the designed multi-material part in various product design phases. The proposed framework is applied to a case study involving a conceptual design of a multi-material battery pack cooling plate.