Influence of rotation speed and gas content on the transient gas–liquid two-phase flow of an electric submersible pump

• Main Authors: Sun, Deqing, Xiao, Zhongmin, Feng, Ziming, Yuan, Heng, Cui, Wei
• Other Authors: School of Mechanical and Aerospace Engineering
• Format: Article
• Language: English
• Published: 2024
• Subjects: Engineering::Mechanical engineering; Electric Submersible Pump; Variable Speed Operation
• Online Access: https://hdl.handle.net/10356/173136
• Institution: Nanyang Technological University

In order to study the internal flow characteristics of the electric submersible pump (ESP) when the gas–liquid two-phase flow is conveyed by the variable frequency variable speed operation and the change of the imported gas content, the impeller of the Q10# ESP is taken as the research object, based on the Eulerian-Eulerian non-homogeneous phase. The flow model, the unsteady Reynolds time-averaged N-S equation, and the standard k-ε turbulence model are used for transient simulation calculations of the gas–liquid two-phase flow in the impeller of the ESP. Calculations show that with the rotation of the impeller, the gas phase is unevenly distributed in the flow channel. The gas phase is mainly concentrated on the inlet side of the flow channel near the front cover, and the gas phase exhibits periodic aggregation and diffusion in the flow channel. When the impeller speed increases, the period of periodic accumulation and diffusion of gas in the flow channel is shortened and the gas concentration in the impeller decreases, the overall flow velocity in the flow channel increases, and the pressure difference between the inlet and outlet increases. The pressure difference between the two sides of the blade is proportional to the speed of the impeller, and the fluctuation frequency of the blade surface also increases. As the gas content increases, the maximum concentration of gas phase in the flow channel increases. The area occupied by the high concentration of gas phase in the flow channel expands toward the blade’s working surface, and periodically accumulates, diffuses, and grows. The gas-liquid splitting area shrinks toward the front cover side and the pump. The internal pressure increases slightly, the main flow velocity increases, and the vortex action range increases.