Development of interpenetrating network (IPN) hybrid composite for thin film protection
Anti-biofouling aims to prevent the acculumulation of biological organisms like proteins and micro-organisms on surfaces. This can be achieved by applying anti-biological and fouling release non-toxic polymeric coatings on surfaces. Conventional production of polymer composites is a time co...
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Format: | Theses and Dissertations |
Language: | English |
Published: |
2013
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Online Access: | http://hdl.handle.net/10356/54715 |
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Institution: | Nanyang Technological University |
Language: | English |
Summary: | Anti-biofouling aims to prevent the acculumulation of biological organisms like proteins
and micro-organisms on surfaces. This can be achieved by applying anti-biological and
fouling release non-toxic polymeric coatings on surfaces. Conventional production of
polymer composites is a time consuming process which involves a long thermal curing
step of the monomers into thermosets. An attractive cost saving and environmentally
friendly alternative is to perform curing via UV radiation. It shortens the curing time
greatly, lowers the curing temperature and requires little or no solvent. Thus, it is
increasingly popular in the coating and microelectronic industries. Acrylates and other
radical initiated monomers are widely studied and used in industry. However, they are
highly sensitive to oxygen and have poor adhesion strength on many surfaces, making
them poor coatings. By contrary, epoxides are more stable in oxygen and have good
adhesion properties, establishing them as good coatings for many surfaces. Unfortunately,
they are not as well studied and hence not widely used. It is desired to create an IPN of
both epoxides and acrylates to retain the advantages of the individual polymers while
increasing the hardness, impact strength and chemical resistance to produce a good antibiofouling
coating. Nanofillers are commonly added into polymer matrix to improve
various properties of the materials. Hence, nanocomposites of TMPT(EO)A added with
different nanofillers were UV-cured and studied kinetically. DPC was used to carry out
the curing with the analysis of curing kinetics and photoreactivity simultaneously. Surface
energy, tensile strength and hardness of the IPNs were analyzed via static water contact
angle measurement, tensile test and Vicker micro hardness test.
In this study, TMPTA, TMPT(EO)A, PEGDA, TPGDA, CN8003, CN104 and Epolam®
5015 were used in the investigation of the formation of simultaneous IPNs with
TMPT(EO)A, PEGDA and TPGDA as the most reactive monomers among the seven
monomers and oligomers. The effects of composition of individual monomers and
temperature were investigated under optimum photoinitiator concentration. The highest
percentage conversion and highest rate of reaction was when the experiment was
conducted at 70°C with the highest acrylates proportion. The activation energies of the
IPNs were found to be either between or lower than that of the monomers. IPNs
containing CN8003 were suitable for fouling release purposes due to their low elastic
modulus and surface energy. Its flexibility allows it to be an inner coating of the antibiofouling
system. IPNs containing TMPT(EO)A had high surface energy, tensile
strength, elastic modulus and hardness, making it a good candidate as an anti-fouling resistive outer layer. Unmodified nanoclay-TMPT(EO)A nanocomposites had the highest
photoreactivity and percentage conversion at 1 'wt% unmodified nanoclay. |
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