Crack-free alumina hard coatings through a sol-gel method

Alumina has been used as a coating material in industry for decades, due to its superior corrosion resistance and excellent wear resistance. Previous researches introduced different deposition methods for alumina coatings, including ion beam reactive sputtering [1], electron beam evaporation deposit...

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Main Author: Chen, Ruixi
Other Authors: Huang Yizhong
Format: Final Year Project
Language:English
Published: 2016
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Online Access:http://hdl.handle.net/10356/66989
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Institution: Nanyang Technological University
Language: English
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spelling sg-ntu-dr.10356-669892023-03-04T15:38:29Z Crack-free alumina hard coatings through a sol-gel method Chen, Ruixi Huang Yizhong School of Materials Science and Engineering DRNTU::Engineering Alumina has been used as a coating material in industry for decades, due to its superior corrosion resistance and excellent wear resistance. Previous researches introduced different deposition methods for alumina coatings, including ion beam reactive sputtering [1], electron beam evaporation deposition and high power impulse magnetron sputtering[2]. Compared with these coating methods that require expensive equipment, the sol-gel method offers a much simpler and cheaper route for large scale and crack-free alumina coatings. This project investigated three different precursor solutions (Al(NO3)3·9H2O in acetylacetone, Al(NO3)3·9H2O in ethylene glycol, and aluminium hydroxide colloids in water) for the sol-gel process, in order to obtain crack-free alumina films on indium doped tin oxide (ITO) glass. Experiments showed both acetylacetone (acac)-based Al(NO3)3·9H2O solution and ethylene glycol (EG)-based Al(NO3)3·9H2O solution were capable to fabricate crack-free alumina films on ITO glass, as evidenced by scanning electron microscope observation. In comparison, the conventional way to deposit alumina films with aluminium hydroxide colloids was not suitable for crack-free high quality alumina films, as the particle size of the aluminium hydroxide in the colloids is around 500 nm. The hardness of those coated ITO glass samples is improved by around 11% compare to those samples without alumina coatings (bare ITO), indicating the effectiveness of the sol-gel process using EG and acac-based Al(NO3)3·9H2O solutions. Bachelor of Engineering (Materials Engineering) 2016-05-09T09:08:19Z 2016-05-09T09:08:19Z 2016 Final Year Project (FYP) http://hdl.handle.net/10356/66989 en Nanyang Technological University 39 p. application/pdf
institution Nanyang Technological University
building NTU Library
continent Asia
country Singapore
Singapore
content_provider NTU Library
collection DR-NTU
language English
topic DRNTU::Engineering
spellingShingle DRNTU::Engineering
Chen, Ruixi
Crack-free alumina hard coatings through a sol-gel method
description Alumina has been used as a coating material in industry for decades, due to its superior corrosion resistance and excellent wear resistance. Previous researches introduced different deposition methods for alumina coatings, including ion beam reactive sputtering [1], electron beam evaporation deposition and high power impulse magnetron sputtering[2]. Compared with these coating methods that require expensive equipment, the sol-gel method offers a much simpler and cheaper route for large scale and crack-free alumina coatings. This project investigated three different precursor solutions (Al(NO3)3·9H2O in acetylacetone, Al(NO3)3·9H2O in ethylene glycol, and aluminium hydroxide colloids in water) for the sol-gel process, in order to obtain crack-free alumina films on indium doped tin oxide (ITO) glass. Experiments showed both acetylacetone (acac)-based Al(NO3)3·9H2O solution and ethylene glycol (EG)-based Al(NO3)3·9H2O solution were capable to fabricate crack-free alumina films on ITO glass, as evidenced by scanning electron microscope observation. In comparison, the conventional way to deposit alumina films with aluminium hydroxide colloids was not suitable for crack-free high quality alumina films, as the particle size of the aluminium hydroxide in the colloids is around 500 nm. The hardness of those coated ITO glass samples is improved by around 11% compare to those samples without alumina coatings (bare ITO), indicating the effectiveness of the sol-gel process using EG and acac-based Al(NO3)3·9H2O solutions.
author2 Huang Yizhong
author_facet Huang Yizhong
Chen, Ruixi
format Final Year Project
author Chen, Ruixi
author_sort Chen, Ruixi
title Crack-free alumina hard coatings through a sol-gel method
title_short Crack-free alumina hard coatings through a sol-gel method
title_full Crack-free alumina hard coatings through a sol-gel method
title_fullStr Crack-free alumina hard coatings through a sol-gel method
title_full_unstemmed Crack-free alumina hard coatings through a sol-gel method
title_sort crack-free alumina hard coatings through a sol-gel method
publishDate 2016
url http://hdl.handle.net/10356/66989
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