Improved measurement of resistance and calculation of arc power in fusion welding

We reported a new method based on the input electrical impedance of a welding system to measure the resistance of the welding system for the arc power calculation in fusion welding. This impedance can be obtained by dividing the measured voltage to current in their analytic form. Two time recorded w...

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Bibliographic Details
Main Authors: Ling, Shih Fu, Wong, Yoke-Rung
Other Authors: School of Mechanical and Aerospace Engineering
Format: Article
Language:English
Published: 2013
Subjects:
Online Access:https://hdl.handle.net/10356/96649
http://hdl.handle.net/10220/9955
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Institution: Nanyang Technological University
Language: English
Description
Summary:We reported a new method based on the input electrical impedance of a welding system to measure the resistance of the welding system for the arc power calculation in fusion welding. This impedance can be obtained by dividing the measured voltage to current in their analytic form. Two time recorded waveforms, namely, resistance and reactance of impedance, are therefore calculated. Theoretically, the resistance used for arc power calculation is obtained by dividing measured voltage to current directly without considering the influence of inductance. Through experimental studies, we confirm that the error of arc power calculation incurred by the influence of inductance can range from 2 to 10% depending on the welding voltage and current setting. Since the proposed method can obtain the resistance of the welding system without the influence of inductance, it is a better approach as compared with the current method to obtain the accurate resistance and then arc power.