INDUSTRY 4.0 INTEGRATION WITH LEAN PRODUCTION SYSTEM TO BUILD VIRTUAL SYSTEM ON THE ASSEMBLY INDUSTRY
A production planning will give maximum value if it’s supported with sufficient information flow including actual and real time operation information from shop floor in an assembly industry. However, current information flow from shop floor is paper based without proper archiving and can’t be wel...
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| Format: | Theses |
| Language: | Indonesia |
| Subjects: | |
| Online Access: | https://digilib.itb.ac.id/gdl/view/47408 |
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| Institution: | Institut Teknologi Bandung |
| Language: | Indonesia |
| Summary: | A production planning will give maximum value if it’s supported with sufficient
information flow including actual and real time operation information from shop
floor in an assembly industry. However, current information flow from shop floor
is paper based without proper archiving and can’t be well managed to be
considered to create a production planning forecast. With implementation of
technology from Industry 4.0 concept, the information flow will be transformed into
virtual system to make it easily distributed in real time. The virtual system will use
Lean Production System principle for making production planning forecast in order
to optimize added value activity to reduce waste. Shortly, focus of this research is
to develop virtual system to easily distribute information flow in real time in an
assembly industry by implementing Integration of industry 4.0 with Lean
Production System.
The research methodoly begins with study and literature review of the virtual
system model design by utilizing technological advances of Industry 4.0 concept
and making production planning forecast with Lean Production System principle.
Then a survey is carried out on a chosen manufacturing factory as a pilot project
to get the initial data to run the system. After that the model is manifested into
physical device that is installed at the factory and be simulated. The simulation
results are processed data that can be analyzed to get benefit from the
implementation of the virtual system.
The simulation stage of this research produces production acitivity data in real time
such as actual operating time, operator in charge, raw material requirements, and
finishing progress of a product. Then, the actual data will be compared with
production planning schedule. The data difference will give input to reschedule the
production planning forecast in order to reduce waste and increase work effectivity. |
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