Comparative Distortion Analysis of Welded T-Joint between 2D-Shell and 3D-Solid Element using FEA with Experimental Verification / Keval. P Prajadhiana...[et al.]

In this paper, three different finite element simulations of welded T-Joint are to be computed using 2D-shell and 3D-solid element types. The assigned element types are built and modelled on T-joint plate with thickness of 4 mm. The thermo-mechanical FEM simulation using MSC Marc/Mentat is implement...

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Main Authors: P Prajadhiana, Keval., Manurung, Yupiter HP, Zainir, Muhammad Zohdi, Yahya, Omar, Saedon, Juri, Shahriman, Mohd, Omar, Abdul Rahman, Kuntjoro, Wahyu, Kasim, Khairulnizam, Ishak, Dendi P., Bauer, Alexander, Graf, Marcel
Format: Article
Language:English
Published: Faculty of Mechanical Engineering Universiti Teknologi MARA (UiTM) 2018
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Online Access:http://ir.uitm.edu.my/id/eprint/39379/1/39379.pdf
http://ir.uitm.edu.my/id/eprint/39379/
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Institution: Universiti Teknologi Mara
Language: English
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spelling my.uitm.ir.393792020-12-21T01:00:22Z http://ir.uitm.edu.my/id/eprint/39379/ Comparative Distortion Analysis of Welded T-Joint between 2D-Shell and 3D-Solid Element using FEA with Experimental Verification / Keval. P Prajadhiana...[et al.] P Prajadhiana, Keval. Manurung, Yupiter HP Zainir, Muhammad Zohdi Yahya, Omar Saedon, Juri Shahriman, Mohd Omar, Abdul Rahman Kuntjoro, Wahyu Kasim, Khairulnizam Ishak, Dendi P. Bauer, Alexander Graf, Marcel TJ Mechanical engineering and machinery Metal manufactures. Metalworking In this paper, three different finite element simulations of welded T-Joint are to be computed using 2D-shell and 3D-solid element types. The assigned element types are built and modelled on T-joint plate with thickness of 4 mm. The thermo-mechanical FEM simulation using MSC Marc/Mentat is implemented throughout the analysis. The angular distortion induced by welding process on the web is to be analysed under similar heat input and clamping condition on the stiffener. The selected heat source model is Goldak’s double ellipsoid which is normally used for arc welding processes.In order to verify the simulation process, selected one-pass and double-sided GMAW process with fully automated experimental procedure was conducted using the exactly similar parameters assigned in FEM simulation. A measurement point analysis is furthercarried out to assess the displacement value of the actual T-Joint welding process by using Coordinate Measuring Machine (CMM) and to compare with the result of FEM simulation.It is found out that, for this kind of joint design and geometry, conducted FEM procedure shows good agreement on distortion tendency of the web within the range of percentage error up to 20%. However, the element types shell and solid without table do not indicate significant difference in simulation result compared to solid element with table. Faculty of Mechanical Engineering Universiti Teknologi MARA (UiTM) 2018 Article PeerReviewed text en http://ir.uitm.edu.my/id/eprint/39379/1/39379.pdf P Prajadhiana, Keval. and Manurung, Yupiter HP and Zainir, Muhammad Zohdi and Yahya, Omar and Saedon, Juri and Shahriman, Mohd and Omar, Abdul Rahman and Kuntjoro, Wahyu and Kasim, Khairulnizam and Ishak, Dendi P. and Bauer, Alexander and Graf, Marcel (2018) Comparative Distortion Analysis of Welded T-Joint between 2D-Shell and 3D-Solid Element using FEA with Experimental Verification / Keval. P Prajadhiana...[et al.]. Journal of Mechanical Engineering (JMechE), SI 5 (2). pp. 99-115. ISSN 18235514
institution Universiti Teknologi Mara
building Tun Abdul Razak Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Teknologi Mara
content_source UiTM Institutional Repository
url_provider http://ir.uitm.edu.my/
language English
topic TJ Mechanical engineering and machinery
Metal manufactures. Metalworking
spellingShingle TJ Mechanical engineering and machinery
Metal manufactures. Metalworking
P Prajadhiana, Keval.
Manurung, Yupiter HP
Zainir, Muhammad Zohdi
Yahya, Omar
Saedon, Juri
Shahriman, Mohd
Omar, Abdul Rahman
Kuntjoro, Wahyu
Kasim, Khairulnizam
Ishak, Dendi P.
Bauer, Alexander
Graf, Marcel
Comparative Distortion Analysis of Welded T-Joint between 2D-Shell and 3D-Solid Element using FEA with Experimental Verification / Keval. P Prajadhiana...[et al.]
description In this paper, three different finite element simulations of welded T-Joint are to be computed using 2D-shell and 3D-solid element types. The assigned element types are built and modelled on T-joint plate with thickness of 4 mm. The thermo-mechanical FEM simulation using MSC Marc/Mentat is implemented throughout the analysis. The angular distortion induced by welding process on the web is to be analysed under similar heat input and clamping condition on the stiffener. The selected heat source model is Goldak’s double ellipsoid which is normally used for arc welding processes.In order to verify the simulation process, selected one-pass and double-sided GMAW process with fully automated experimental procedure was conducted using the exactly similar parameters assigned in FEM simulation. A measurement point analysis is furthercarried out to assess the displacement value of the actual T-Joint welding process by using Coordinate Measuring Machine (CMM) and to compare with the result of FEM simulation.It is found out that, for this kind of joint design and geometry, conducted FEM procedure shows good agreement on distortion tendency of the web within the range of percentage error up to 20%. However, the element types shell and solid without table do not indicate significant difference in simulation result compared to solid element with table.
format Article
author P Prajadhiana, Keval.
Manurung, Yupiter HP
Zainir, Muhammad Zohdi
Yahya, Omar
Saedon, Juri
Shahriman, Mohd
Omar, Abdul Rahman
Kuntjoro, Wahyu
Kasim, Khairulnizam
Ishak, Dendi P.
Bauer, Alexander
Graf, Marcel
author_facet P Prajadhiana, Keval.
Manurung, Yupiter HP
Zainir, Muhammad Zohdi
Yahya, Omar
Saedon, Juri
Shahriman, Mohd
Omar, Abdul Rahman
Kuntjoro, Wahyu
Kasim, Khairulnizam
Ishak, Dendi P.
Bauer, Alexander
Graf, Marcel
author_sort P Prajadhiana, Keval.
title Comparative Distortion Analysis of Welded T-Joint between 2D-Shell and 3D-Solid Element using FEA with Experimental Verification / Keval. P Prajadhiana...[et al.]
title_short Comparative Distortion Analysis of Welded T-Joint between 2D-Shell and 3D-Solid Element using FEA with Experimental Verification / Keval. P Prajadhiana...[et al.]
title_full Comparative Distortion Analysis of Welded T-Joint between 2D-Shell and 3D-Solid Element using FEA with Experimental Verification / Keval. P Prajadhiana...[et al.]
title_fullStr Comparative Distortion Analysis of Welded T-Joint between 2D-Shell and 3D-Solid Element using FEA with Experimental Verification / Keval. P Prajadhiana...[et al.]
title_full_unstemmed Comparative Distortion Analysis of Welded T-Joint between 2D-Shell and 3D-Solid Element using FEA with Experimental Verification / Keval. P Prajadhiana...[et al.]
title_sort comparative distortion analysis of welded t-joint between 2d-shell and 3d-solid element using fea with experimental verification / keval. p prajadhiana...[et al.]
publisher Faculty of Mechanical Engineering Universiti Teknologi MARA (UiTM)
publishDate 2018
url http://ir.uitm.edu.my/id/eprint/39379/1/39379.pdf
http://ir.uitm.edu.my/id/eprint/39379/
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